ARC SPRAY GUN (AIR DRIVE)
Model: 100AD
- Arc is an extremely light and easy to use gun. Minimal maintenance is required because of simple adjustments.
- “Pull” wire feed design
- Air motor driven
- 1.6 mm to 3.17mm wire feed capability
- Robust construction
- Robust construction
- Designed for handheld operation
- Closed Nozzle System ensures a fine spray with extremely high bond strength.
- The Wire Pull Feed System is through Air Motor; 1000 RPM for high melting wires and 2500 RPM for low melting wires.
- The defined particle size and small spray diameter increase both the quality and efficiency of the metal deposition.
- Compressed Air requirement is 35 CFM FAD at 60-80 psi (5 bar).
- Weight of the gun is only 3.6 Kg. It can be handheld or installed in a wide variety of automated equipment.
Arc Spray System Setup
SPECIFICATION
| Size | Drive | Net Weight |
|---|---|---|
|
310mm (L) 80mm (W) 260mm (H) |
Pneumatic Motor |
3,6 Kgs. |
Power Source with Control Console
The control consul works on two operating modes – pneumatic driven and DC electric driven motor for wire feed to the spray nozzle. In the first mode the spray gun is hand held and pulls the wire into the nozzle to get atomized. Where as in second mode the Arc Spray Gun (DC Drive) is attached to an electric driven motor to pull the wire into the spray system. When there is a need to operate the spray gun in Lathe Tool post or robot Arc Spray Gun (Air Drive) is recommended for manual operation as it is light in weight. The system is completely mobile and is mounted with trolley wheels for the ease of movement according to the need of operation, A high velocity air facility is inbuilt in the control panel to increase the velocity of the particle for enhanced deposition efficiency, bond strength and fine spray.
Features
- The system can switch over between electric driven and pneumatic motor driven spray gun (just by a selector switch).
- The control panel inbuilt with power source is tilt-able, thus causing easy repairing and maintenance when needed.
- The system is a diode based with no complex electronic circuit involved. Rugged design perfectly suits for continuous production work.
- The system is available in 250, 400, 600 Amp. capacities.
- In 600 Amp. the Control Console is detachable and movable from Power Source.
- Fitted with moisture separator for dry and clean air.
| Arc Spray System Model | 250 AMP | 400 AMP | 600 AMP |
|---|---|---|---|
|
Max. Melting Output (Kg./hr) |
Zinc: 15.00 Aluminium: 4.30 Cr-Ni-Steel: 6.60 – 7.15 Al-Bronze: 7.50 – 7.95 |
Zinc: 30.00 Aluminium: 8.60 Cr-Ni-Steel: 13.20 – 14.30 Al-Bronze: 15.00 – 15.90 |
Zinc: 45.00 Aluminium: 12.90 Cr-Ni-Steel: 19.80 – 21.45 Al-Bronze: 22.50 – 23.85 |
|
Maximum Coverage (m3/100m/hr) |
Zinc: 13.05 Aluminium: 13.03 Cr-Ni-Steel: 7.29 Al-Bronze: 10.90 |
Zinc: 26.10 Aluminium: 26.06 Cr-Ni-Steel: 14.58 Al-Bronze: 21.78 |
Zinc: 39.15 Aluminium: 39.10 Cr-Ni-Steel: 21.87 Al-Bronze: 32.67 |
|
High Velocity option installed |
No |
Yes |
Yes |
|
Wire Size (Diameter) |
1.6mm to 2mm |
1.6mm to 2.5mm |
2mm to 3.17mm |
|
Wire Feed |
Both Pneumatic & Electric Drive |
Both Pneumatic & Electric Drive |
Both Pneumatic & Electric Drive |
|
Power Source with Control Console Weight Dimension |
117 Kgs. (approx.) 37″ x 18″ x 39″ 7KW / 9.5 HP |
156 Kgs. (approx.) 40″ x 22″ x 43″ 15KW/20 HP |
333 Kgs. (approx.) 36″ x 26.5″ x 45″ 25KW / 33.5 HP |
|
Power Requirement |
Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 14 (KVA) Rating @100% Duty Cycle: 10 (KVA) |
Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 22.5 (KVA) Rating @100% Duty Cycle: 18 (KVA) |
Voltage (V): 415V±10% Phase (Nos): 3 Frequency (Hz): 50 Rating @60% Duty Cycle: 39 (KVA) Rating @100% Duty Cycle: 31 (KVA) |
|
Power Source Output |
Static Characteristics Constant Potential Open Circuit Voltage Range: 18-40 |
Static Characteristics Constant Potential Open Circuit Voltage Range: 18-54 |
Static Characteristics Constant Potential Open Circuit Voltage Range: 18-65 |
|
Max. Output Current |
@60% Duty Cycle: 250 (Amp.) @100% Duty Cycle: 190 (Amp.) |
@60% Duty Cycle: 400 (Amp.) @100% Duty Cycle: 310 (Amp.) |
@60% Duty Cycle: 600 (Amp.) @100% Duty Cycle: 465 (Amp.) |
PORTABLE WIRE FEED & GUN STAND
- Portable Gun Stand for mounting of gun.
- Portable Spool Stand for mounting of wire spool.
- Can be moved near to job, away from power source.
- Swivel type stand takes the direction of wire feed towards operator’s side.
HOSES & CABLES
- The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.
- Cable & hose set has a standard length of 5 mtrs.(other lengths as optional)
- The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special low resistance material.
- We, at Metal Coat started our journey way back in 1988 are one of the leading manufacturers and suppliers of a vast array of Thermal Spray Equipment and Coating Systems.