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Thermal Spray in Petroleum and Chemical Industries

Preventing corrosion and all types of wear—particularly corrosion-induced wear at varying temperatures—is a key challenge here. HVOF spraying, suitable for on-site applications, is widely utilized to combat corrosion, abrasion, and erosion, especially with carbide-based cermets. External steel structures, pipes, and tanks often receive aluminum, zinc, or zincaluminum coatings applied via wire arc or flame spray, alongside polymer coatings applied by flame, HVOF, or plasma depending on melting points. Thermal spray technologies coat many components in the oil, gas, and petrochemical sectors.

Applications of Thermal Sprayed Coatings:

  • Mud drill rotors
  • Pump impellers
  • Plunger
  • Turbine Rotor shaft of centrifugal compressor/pump
  • Turbine Pump shafts
  • Boiler tube
  • Thermo-well
  • Mixing screw
  • Mandrels
  • Actuator shafts and housings
  • Housings and valves
  • Valve gates and seats
  • Ball valve with large diameter
  • Progressive cavity mud motor rotors
  • Rock drill bits
  • Riser tensioner rods
  • Impeller/blade drilling and production risers
  • Sub-sea piping
  • Wellhead connectors
  • Fasteners
  • Compressor rods
  • Mechanical seals
  • Pump impellers
  • Tank linings
  • External pipe coatings
  • Structural steel coating