ARC SPRAY GUN (DC DRIVE)
Model: 102DC
- “Pull” wire design
- Electric motor driven
- 1.6 mm to 3.17mm wire feed capability
- Designed for automated operations and hand held operation.
- Light weight therefore easy to hand operate.
- The Wire Arc Spray Gun operates with a 24V DC semi servo motor to ensure safe working.
- The encoder feedback received from the semi servo motor displays precise wire feed speed.
Arc Spray System Setup
Specification
| Type | Feature Description |
|---|---|
|
Size |
440mm (L) x 80mm (W) x 185mm (H) |
|
Drive |
24V DC Semi Servo Motor |
|
Net Weight |
4.5Kg. |
Power Source with Control Console
MODEL 100 DC
The control console operates in two modes: pneumatic and electrically driven, both supplying metallizing wire to the spray nozzle. In pneumatic mode, the spray gun is handheld and pulls wire to atomize it. In electric mode, the Wire Arc Spray Gun (DC Drive) connects to an electric motor pulling wire into the spray system. For use on a Lathe Tool post or robotic setup, the Air Drive Wire Arc Spray Gun is preferred for manual operation because of its light weight. The system is fully mobile with trolley wheels to ease movement as needed. The control panel includes an inbuilt high-velocity air feature to increase particle speed for improved deposition, bond strength, and finer spray quality.
Features
- The system can switch over between electric driven and pneumatic motor driven spray gun (just by a selector switch).
- The control panel inbuilt with power source is tilt-able, thus causing easy repairing and maintenance when needed.
- The system is a diode based with no complex electronic circuit involved. Rugged design perfectly suits for continuous production work.
- The system is available in 250, 400, 600 Amp. capacities.
- In 600 Amp. the Control Console is detachable and movable from Power Source.
- Fitted with moisture separator for dry and clean air.
| Arc Spray System Model | 250 AMP | 460 AMP | 600 AMP |
|---|---|---|---|
|
Max Melting Output (KG./HR.) |
Zinc: 15.00 Aluminum: 4.30 Cr-Ni-Steel: 6.60 – 7.15 Al-Bronze: 7.50 – 7.95 |
Zinc: 30 Aluminum: 8,60 Cr-Ni-Steel: 13,20 – 14,30 Al-Bronze: 15,00 a 15,90 |
Zinc: 45.00 Aluminum: 12,90 Cr-Ni-Steel: 19,80 – 21.45 Al-Bronze: 22.50 – 23.85 |
|
Maximum Coverage (M /100M/HR) |
Zinc: 13.05 Aluminum: 13.03 Cr-Ni-Steel: 7.29 Al-Bronze: 10.90 |
Zinc: 26.10 Aluminum: 26.06 Cr-Ni-Steel: 14.58 Al-Bronze: 21,78 |
Zinc: 39,15 Aluminum: 39,10 Cr-Ni-Steel: 21,87 Al-Bronze: 32,67 |
|
High Velocity option installed |
No |
On Request |
Yes |
|
Wire Size (Diameter) |
1.6mm to 2mm |
1.6mm to 3.17mm |
2mm to 3.17mm |
|
Wire Feed |
Both Pneumatic & Electric Drive |
Both Pneumatic & Electric Drive |
Both Pneumatic & Electric Drive |
|
Power Source with control console weight |
117 kgs. (approx.) |
156 kgs. (approx.)
|
333 kgs. (approx.) |
|
Dimension |
37” x 18” x 39”
|
40” x 22” x 43” |
36” x 26.5” x 45” |
|
Power Requirement |
7KW / 9.5 HP |
15KW / 20 HP |
25KW / 33.5 HP |
|
POWER SOURCE INPUT |
Voltage (V): 415V±10 Phase (nos): 3 Frequency (Hz): 50 Rating:@60% Duty Cycle: 22.5 (KVA) Rating:@100% Duty Cycle: 18 (KVA) |
Voltage (V): 415V±10 Phase (nos): 3 Frequency (Hz): 50 Rating:@60% Duty Cycle: 22.5 (KVA) Rating:@100% Duty Cycle: 18 (KVA) |
Voltage (V): 415V±10 Phase (nos): 3 Frequency (Hz): 50 Rating:@60% Duty Cycle: 39 (KVA) Rating:@100% Duty Cycle: 31 (KVA) |
|
Power Source Output |
Static Characteristics Open Circuit Voltage Range: Constant Potential 18-40 |
Static Characteristics Open Circuit Voltage Range: Constant Potential 18-54 |
Static Characteristics Open Circuit Voltage Range: Constant Potential 65 |
|
MAX. OUTPUT CURRENT |
@60% Duty Cycle: 250 (Amp.) @100% Duty Cycle: 190 (Amp.) |
@60% Duty Cycle: 400 (Amp.) @100% Duty Cycle: 310 (Amp.) |
@60% Duty Cycle: 600 (Amp.) @100% Duty Cycle: 465 (Amp.) |
PORTABLE WIRE FEED & GUN STAND
- Portable Gun Stand for mounting of gun.
- Portable Spool Stand for mounting of wire spool.
- Can be moved near to job, away from power source.
- Swivel type stand takes the direction of wire feed towards operator’s side.
Hoses & Cables
- The hose package consists of two current cables and an air hose & two insulated wire guide tube and one hose for motor lubrication.
- Cable & hose set has a standard length of 5 mtrs.(other lengths as optional)
- The insulated wire guide tubes have a standard length of 2.5 meters and are made from a special low resistance material.