DRY SPRAY BOOTH FOR LPG CYLINDER
Purpose
For zinc metallizing of external surfaces of LPG cylinders sized approximately 305mm diameter by 620mm length minimum, up to 350mm diameter by 730mm length maximum.
Production Output
700 to 800 cylinders per shift with arc spray gun.
Brief Working
Cylinders are manually placed on a twin roller conveyor that moves longitudinally and rotates inside the dry spray booth. The conveyor is motor-driven. Operators spray zinc using wire flame or arc spray guns (air or DC drive) with power source. Dust and fumes are extracted by an exhaust fan attached to a fabric dust collector. Coarse dust is captured in a cyclone, and fine dust collects in a fabric bag filter, maintaining a clean and environmentally friendly workspace.
Components
Spray Booth
The Spray Booth is fabricated from heavy gauge MS Sheet in folded and welded construction with requisite strength and rigidity. Spray Booth Opening – 900mm (W) x 750mm (H)
Vestibules
Both sides of Spray Booth are provided with Vestibules to prevent spread of dust and fumes while entry/ exit of Cylinder.
Track & Twin Roller Conveyor
Track is provided on both the sides of the Spray Booth to accommodate twin roller conveyor. The Conveyor is driven by electric motor. Three step pulley arrangement is also provided for speed adjustment. Track Dimension : 1225mm (L) x 625mm (H) Drive: 1.5 HP/415V/3P/ 50Hz with Gear Box
Twin Cyclone Dust Collector
Twin Cyclone dust collector, fabricated from heavy gauge MS Sheet is provided to facilitate collection of coarse dust.
Fabric Bag Dust Collector
A fabric bag dust collector is provided to collect the fine dust generated during metallizing operation
Ducting
Suitable ducting from spray booth outlet to inlet of cyclone dust collector and from cyclone dust collector outlet to inlet of fabric bag dust collector is provided.
Control Panel with Wiring
A Control Panel is provided to house push button / switches for motors of dust collector and motor of twin roller conveyor.